Ceramic Bangladesh Magazine

Day: June 1, 2024

10TH ISSUE

A Historical Breakthrough in Ceramic Industry!

China’s ceramic industry has achieved a historic milestone in the goal of carbon neutrality. After nearly one year’s hard research work, the world’s first piece of ceramic tile fired with zero-carbon fuel was successfully produced in Oceano Test Center, giving a great technological support to the building ceramic industry in realising the target of Carbon Peak and Carbon Neutral. It was announced at a press conference in Foshan Xianhu Lab on December 23, 2022, the world’s first piece of ceramic tile f ired with zero-carbon pure ammonia fuel has successfully exited the Ammonia-fueled Roller Kiln at Oceano Test Center. The Associated R&D Center on Advanced Zero-carbon Combustion Technology was jointly established by Foshan Xianhu Lab, Oceano Ceramics and DLT Technology on December 27, 2021. HLT & DLT are the world’s leading suppliers of complete plant equipment for the ceramic sector. To provide turnkey project solutions to the global ceramic industry, Foshan HLT DLT Technology has been the first tunnel kiln that integrated green, low-carbon, and intelligent automation for the Chinese ceramic machinery industry to enter. Headed by Academician Mr. Cheng Yibing, a strategic scientist working at Foshan Xianhu Lab, as Chief Director of the center, the lab was aiming at the key technology of zero-carbon combustion in ceramic kilns to explore new solutions for Chinese ceramic industry. By giving full play to the advantages of the three parties in terms of production, developing and research, the center has developed the “ammonia-hydrogen fusion zero-carbon combustion technology” as well as key systems and solutions for the industrialisation. The center has developed a new series of pure ammonia type and natural gas – ammonia mixture type industrial burners with related auxiliary technologies, having realised stable ignitions in DLT industrial experiment kiln fueled with mixed ammonia and pure ammonia, showing good control of nitrogen oxides emission in compliance with the national standards. This achievement has confirmed for the first time the practical feasibility for the ceramic industry to achieve carbon peak and carbon neutral technology’s industrialisation in the future, marking an important milestone for the industry. The f iring of ceramics with zero-carbon fuel is a disruptive technical innovation, having filled up blanks of both domestic and international, showing a new energy technological path for the ceramic industry as well as for the whole of building material industry to achieve carbon peak and carbon neutral goal with great practical significance. While developing the zero-carbon combustion technology, the team also established a set of safety system and emergency management measures suitable for ammonia-fueled ceramic kilns, including operating procedures, ammonia storage, transportation and other important aspects. Based on this, the team successfully completed the update of Oceano’s ceramic roller kiln by converting the kiln from natural gas fueled mode into pure ammonia and natural gas – ammonia mixture fueled mode. Moreover, it has also developed a precision control system for liquid ammonia evaporation and supply, which is monitoring system for residual ammonia in the fume, and has jointly developed a complete set of high-efficiency liquid ammonia SCR de-nitrification system as well as other technologies and equipment. suitable for the pure ammonia combustion, an online On December 18, 2022, the kiln fueled with 100% ammonia (NH3) successfully produced glazed and unglazed tiles with continuous tile feeding and production. Tested by Oceano Research & Development Center, the quality of finished tiles is above the national standard. According to the on-site test by a third-party environmental assessment agency, the exhausted fume emission of the kiln complies to the national standard. As the first thermal equipment manufacturer to participate in the research and development of Ammonia-Hydrogen Zero-Carbon Combustion Advanced Technology, DLT has been focusing on the energy saving and emission reduction of kilns and dryers for the ceramic industry, and has been contributing greatly to the industry’s carbon consumption reduction in order to undertake its social responsibility. In future, the Associated R&D Center on Advanced Zero-carbon Combustion Technology will be further utilised in the application of mass production in the industry on the basis of the results from this pilot production, and will keep breaking through and optimising the new technology adapting with mass production, as a contribution to the ceramic industry as well as the building material industry to achieve the goal of carbon peak and carbon neutral, in order to create a disruptive technological path leading from “0” into “1” as being the first time in the world. Project Initiation: Ammonia-Hydrogen Zero-Carbon Combustion Tech When the zero carbon combustion chemical equation appeared on the screen of the launch ceremony, it marked a significant breakthrough in carbon neutrality technology. On December 28, the “Advanced Ammonia-Hydrogen Zero-Carbon Combustion Technology Demonstration Project for Ceramic Slab and Tile Mass Production Line” (“Ammonia Hydrogen Zero Carbon Combustion Project”) was officially launched at the headquarters of Monalisa Group. This is a new path explored by Monalisa in collaboration with Foshan Xianhu Laboratory, DLT, Oceano, Guangdong Anqing Technology and other companies to build ceramic zero carbon manufacturing and green development, which marks a major step forward for the industrial application of carbon-neutral technology in China’s ceramics industry, and is of great significance for accelerating the green and low-carbon transformation and development of the industry. Ammonia-hydrogen Zero-Carbon combustion technology to explore the optimal solution for the path of carbon neutrality and emission peak. With the current carbon neutrality and emission peak strategy, hydrogen energy and ammonia energy, as renewable green energy sources with high energy density, good storage and transportation convenience, clean and efficient energy, have gradually become an important part of the future energy system and are energy terminals. At present, the ammonia-hydrogen zero-carbon combustion technology has successfully completed technical tests and demonstration production in the Oceano’s experimental kiln. In order to promote the industrial application of ammonia hydrogen zero carbon combustion technology, Monalisa has joined the industrialisation research project of this technology and launched the demonstration project. Based on the developed advanced ammonia hydrogen zero carbon combustion pilot test and pollutant emission detection and control pilot test, the advanced ammonia hydrogen zero carbon

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Kamalapur Railway Station: A Gateway to Journeys in Bangladesh

Kamalapur Railway Station, officially known as Dhaka Central Railway Station, stands as a bustling gateway to the vibrant capital city of Dhaka. Nestled in the heart of the city, this vital transportation hub connects travellers to all major cities in Bangladesh. As the largest and busiest railway station in the country, Kamalapur serves as a crucial link, facilitating journeys both near and far. Its rich history, architectural significance, and constant activity make it an iconic landmark. With a unique design and historical roots, Kamalapur Railway Station weaves together the fabric of Bangladesh’s rail network. The station’s significance has increased following the opening of the Padma Bridge. Kamalapur Railway Station (KRS), steeped in history, stands as Dhaka’s historic gateway. Its iron-clad colonial-era architecture evokes memories of a bygone era, a bridge between past and present. But Kamalapur is more than just a transit point; it embodies the spirit of a nation on the move—a pulsating heartbeat that reverberates across Bangladesh. Kamalapur Railway Station stands as a vital link in Bangladesh’s transportation network, connecting people, cultures, and commerce. As trains arrive and depart, the passengers weave intricate stories etched into the very walls of this magnificent station. Here, hope mingles with anticipation, dreams find their rhythm, and reunions unfold. The station’s bustling platforms witness resilience—the quiet strength of travellers forging ahead despite life’s twists and turns. And within its echoing halls, new beginnings take root, fueled by the promise of distant horizons. Kamalapur Railway Station, standing tall against the passage of time, is a living testament to Bangladesh’s architectural ingenuity. It’s not merely a physical structure; it’s a gateway to aspirations, connections, and the beating heart of a nation. As passengers step onto its platforms, they become part of a grand narrative—a journey that transcends mere destinations and becomes an enduring legacy of rail travel in Bangladesh. Architectural Marvel Kamalapur Railway Station stands as a captivating blend of modernity and tradition. More than a mere transportation hub, it represents an architectural marvel that seamlessly connects the past with the present. Designed by the renowned American architects Daniel Dunham and Robert Boughey (Bob Buie) of Louis Berger and Consulting Engineers Ltd. in the 1960s, Kamalapur Railway Station serves as a symbolic gateway to Dhaka. Daniel Dunham, a young architect fresh from completing his studies at Harvard’s Graduate School of Design (GSD), took charge of Berger’s fledgling Dhaka office. His task was to tackle an extensive backlog of new projects. The station’s architecture draws inspiration from both modernist principles and traditional neo-Islamic influences, as well as Bengali styles. It stands as a testament to Dhaka’s modern architectural spirit. Architect Daniel Dunham skillfully blended modernist elements with traditional Bangladeshi architecture. The station’s most striking feature is its parabolic shell roof—a true engineering masterpiece. Stretching over the platforms, this roof provides shelter to passengers. The lattice-like concrete structure fosters openness and allows natural light to filter through, creating a welcoming ambiance.   Kamalapur Railway Station officially opened on May 1, 1968, during President Ayub Khan’s tenure. Its construction cost at the time was Taka 5 crores 30 lakh. When the value of one vori of gold stood at only 100 takas, A year after its inauguration, the Provincial Office of the Railway Postal Service found its new home within this remarkable station building. Design Features The station building is well-suited for tropical climates, providing protection from rainwater like an umbrella. It incorporates various functional spaces, including ticket booths, administrative offices, passenger lounges, waiting areas, and restrooms, all under an integrated canopy-based roof. The structure comprises 36 square domes supported by a total of 49 columns. Above these columns stands a roof featuring 36 slender concrete umbrella-type domes. Each column extends 59 feet high, branching out to support the roof. The open-air design capitalises on Dhaka’s cross breezes while safeguarding interior spaces from monsoon rains. The Kamlapur Railway Station’s thin concrete shell dome-umbrella design, completed by the consultants, has become a local icon, cherished by prominent architects as a cultural heritage piece. The parasol roof continues to define the station’s unique skyline. Architect Dunham immersed himself in Bangladeshi culture, learning Bengali and adapting to local craftsmanship and construction practices. Instead of designing an enclosed monolithic structure with mechanical heating and cooling systems, Dunham leveraged Dhaka’s tropical climate. His innovative roof system provides shade over the station’s offices and facilities, supported by a versatile field of columns. The construction technique involves thin concrete shells, which Dunham explored during his thesis at the GSD. After Dunham’s departure, architect Robert Boughey took over the post, designing tessellating concrete shells for the roof, reminiscent of pointed arches seen in Islamic architecture. These shells were cast on-site using reusable materials. Kamalapur Railway Station, with its remarkable parabolic shell roof, stands as an engineering marvel. This expansive structure spans the platforms, providing shelter to passengers. The station’s circular layout, boasting a diameter of 186 metres, centres around a soaring dome that reaches a height of 26 meters. Eight radial wings extend from the central hub, housing platforms, and tracks. The station’s architecture seamlessly blends modernist elements with traditional Bangladeshi motifs, reflecting the nation’s spirit. The concrete lattice structure allows natural light to filter through, creating an airy and open ambiance. High ceilings and spacious interiors enhance the feeling of grandeur. Kamalapur’s design prioritises functionality while maintaining aesthetic appeal. Geometric patterns, arches, and intricate details evoke the essence of Bengali culture. As a testament to Bangladesh’s identity and heritage, Kamalapur Railway Station stands proudly. The station is an engineering marvel that spans the platforms, providing shelter to passengers. Additionally, in other parts of the country, the Sylhet Railway Station in the north-eastern region and the Chilahati International Rail Station in the north-western part also feature a similar umbrella-like structure. These stations use national flower-shaped “shapla” shells supported by a forest of columns to cover their facilities. Historical Context Bangladesh Railway has been operating in the British period since 1862 in the eastern and western parts of the country, divided by the great river

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11th ISSUE Latest Issue

Kamalapur Railway Station: A Gateway to Journeys in Bangladesh

Kamalapur Railway Station, officially known as Dhaka Central Railway Station, stands as a bustling gateway to the vibrant capital city of Dhaka. Nestled in the heart of the city, this vital transportation hub connects travellers to all major cities in Bangladesh. As the largest and busiest railway station in the country, Kamalapur serves as a crucial link, facilitating journeys both near and far.

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11th ISSUE Latest Issue

Democratising architecture: Design that inspires awe and closeness to home

It was as though the beauty, heritage, and history of Mymensingh were plotting the becoming of Architect Masudur Rahman Khan – his birth city. Growing up in vast and glorious  Mymensingh, which runs along Old Brahmaputra’s shores and birthed the Nakshi Kantha, Maimansingha Gitika and Shilpacharya Zainul Abedin, the BUET-alum Architect fashions his edifices from the collective memories of his childhood.

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Crafting Timeless Excellence

BHL CERAMICS, the flagship brand owned by BHL GROUP Pvt. Ltd., has evolved over three decades as a dynamic business house and consumer products manufacturer. Since its inception in 2017, BHL Ceramic Co. Ltd. has become one of Bangladesh’s largest ceramic tile manufacturers, symbolizing artistry and creativity. The company’s mission is to reduce reliance on imported foreign tiles and boost domestic production, creating employment opportunities.

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11th ISSUE Latest Issue

National Budget Thru Turbulent Waters Ceramic Industry Ignored in Budget

The recently unveiled Tk 7.97 trillion national budget for the 2024-25 fiscal year for Bangladesh aims to bringing a balance between controlling inflation and attaining economic growth. Economists, however, caution that higher borrowing and increased taxes on certain goods may prolong inflationary pressures. The budget’s reliance on domestic borrowing could lead to a “crowding-out effect,” restricting financing for businesses, particularly SMEs. Despite a target of 6.75 per cent GDP growth and plans to reduce inflation to 6.5 per cent, achieving these goals is deemed challenging. The budget proposes revenue of Tk 5.45 trillion with NBR tax amounting to Tk 4.80 trillion, leaving a Tk 2.56 trillion deficit to be primarily financed through bank borrowing, which may prompt money printing by the central bank and further inflation. Economists welcome the conservative approach but criticise the plan to increase electricity prices, potentially exacerbating inflation. The budget also includes initiatives for digital transformation and job creation in the IT sector, aiming to attract foreign investment. However, with foreign funding dwindling and significant tax increases on various goods, the effectiveness of these measures in achieving the stated economic targets remains uncertain. Bangladesh’s economic landscape is currently beset by numerous challenges, including stagnant investment, mounting debt repayment obligations, sluggish external sector growth, dwindling foreign exchange reserves, a fragile financial sector, tepid economic expansion, unemployment woes, and widening inequality, apart from soaring inflation. The proposed budget must confront immediate hurdles head-on through targeted budget allocations and fiscal policies. Although the budget is crafted for a single fiscal cycle, it serves as the conduit for translating the government’s economic strategies and political vision into reality. Hence, the proposed budget assumes paramount importance in tackling pressing issues such as safeguarding the interests of the impoverished, low-income, and lower-middle-income households, as well as addressing short to medium-term challenges such as fostering robust economic growth and curbing inequality. Given the prevailing economic exigencies, the FY2024-25 budget must pivot on four critical areas. Dr. Muhammad Abdul Mazid, a former chairman of the NBR, emphasised that this year’s budget cannot be compared to those announced in the past 8-10 years due to the turbulent global economy and several macroeconomic challenges facing Bangladesh. These challenges include a reserve crisis, dollar devaluation against the Bangladeshi Taka, higher inflation rates, and various governance issues. He asserted that overcoming the hurdles facing Bangladesh’s economy in the national budget will be difficult all of a sudden and in a shorter period. Instead, the government should focus on shaping a roadmap to navigate these crises. Dr. Mazid recommended that the budget should not follow the typical patterns of previous fiscal years; rather, it should include reforms in fiscal and monetary policy to address inflation, the dollar crisis, and reserve issues. Additionally, he suggested the formation of a banking commission to address loopholes in the banking sector. To curb inflation, the National Board of Revenue (NBR) could reduce duties on certain products, but effective market monitoring and management are essential to realise the benefits of such duty reductions. Strengthening the NBR’s capacity is crucial for enhanced revenue realisation. Moreover, Dr. Mazid stressed the importance of allowing concerned government organisations, such as the Anti-Corruption Commission (ACC), to operate independently to ensure effective governance. Ceramic Industry Overlooked The ceramic industry, part of the private manufacturing sector, has been significantly overlooked in the proposed national budget. Leaders of Bangladesh’s ceramic sector are urging for the removal of the 15 per cent supplementary duty on local tiles and the 10 per cent duty on domestic sanitary products. They point to rising raw material and gas prices, which have increased production costs. By eliminating these duties, they believe consumer prices would decrease. Md Shirajul Islam Mollah, a Member of Parliament and President of the Bangladesh Ceramic Manufacturers and Exporters Association (BCMEA), had previously proposed removing additional duties on raw material imports and increasing tariffs on foreign ceramic products to the National Board of Revenue (NBR) before the 2024-25 fiscal year’s budget announcement. These measures would reduce imports, save foreign exchange, and boost employment in the country. Despite the relevance of these proposals, none were addressed in the budget. The domestic ceramic market, valued at Tk 8,500 crore. Although domestic companies control over 80 per cent of the market, they face tough competition from imports due to high production costs. On one hand, due to the dollar crisis, L/Cs (letters of credit) are not being opened for importing sufficient raw materials and machinery. Additionally, despite high prices, necessary gas for producing finished goods is not being supplied. On the other hand, amidst dollar crisis, the Bangladesh Bank has announced a second term reduction in cash incentives for ceramic exports—from 10% to 6%—within a span of six months. Meanwhile, the cost of doing business continuously increases. Over the past year and a half, Bangladesh has received loans from the IMF in three installments, but despite implementing several conditions attached to the loan, there has been no such improvement; rather than  deterioration. Addressing Fiscal Challenges Economists believe, in the face of daunting economic hurdles, Bangladesh must embark on a prudent fiscal course to steer through turbulent waters. With inflationary pressures mounting and investment stagnating, the budget for the 2024-25 fiscal year demands meticulous attention to fiscal prudence. The government’s traditional reliance on banking sector borrowings to bridge budget deficits exacerbates interest payment burdens amidst constrained fiscal space. Hence, a judicious fiscal consolidation strategy, entailing restrained spending and bolstered tax collection efforts, emerges as imperative. Empowering the Social Sector While substantial investments have buoyed physical infrastructure, the social sector languishes due to chronic underfunding. Education and healthcare sectors, in particular, warrant heightened attention, with allocations in FY2024 falling woefully short of requirements. Fostering human capital development through increased expenditure on education, healthcare, and skills development is indispensable for sustainable growth and inclusivity. Facilitating Small Business Growth Small businesses, the lifeblood of the economy, must be empowered through facilitated access to finance. The banking sector’s burgeoning non-performing loans pose a formidable barrier to lending, stifling entrepreneurial endeavours. Elevating

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11th ISSUE Latest Issue

A Guide before choosing your Sanitaryware

A home needs innovative ceramic ware and everybody looks for a touch of elegance, style, and personalisation. While the design of the ceramic ware is a personal choice within whatever fits the budget, ignored, sometimes, are the sanitary ware used. However, a lot has changed over the past few decades, as the market grows – People care not only for a well-designed bedroom, but also their bathroom.

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11th ISSUE Latest Issue

Ayesha Sanaa Asif Tabani Steps up with Sophistication Upholding Legacy of Founding Fathers of the Pioneering Ceramics Company

As the Director of Mirpur and Khadim Ceramics, Ayesha Sanaa Asif Tabani has already been an influential figure in the ceramic industry, championing the integration of modern and innovative ceramic technologies. After completing her graduation and Master’s at Queen Mary University of London, she returned home to join the family business. 

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11th ISSUE Latest Issue

Revolutionising Ceramics with Kingtau Low Maintenance Ceramic Printing Machine

As cutting-edge technology enters into the ceramics industry, tile manufacturing processes are undergoing significant transformation. Only a few years ago, the idea of machinery capable of producing effects such as sugar textures, embossing, matte finishes, and mirror-like polish seemed unimaginable.

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11th ISSUE Latest Issue

Journey of the CEO of Fu-Wang Ceramic Teamwork Makes a Company Successful

A world where the demand for ceramic products is steadily on the rise, it takes innovation, commitment, and most importantly, a dedicated team to navigate the challenges and lead a company to success. Rafiquzzaman Bhuiyan, the Chief Executive Officer (CEO) of Fu-Wang Ceramic Industry Limited (FWCIL), has not only recognised this but also executed a vision that has propelled the company to new heights.

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